Whether for warehouse storage, shipment, or protection for heavier products, custom corrugated boxes can do it all. Corrugated board has a thick, fluted, layered construction that can be cut and customized. PremiumBoxes manufactures personalized boxes that will ship your product intact, improving customer experience.
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We have different box styles for different journeys. Ship your products confidently with our wide range of boxes.
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PremiumBoxes has packaging solutions for brands, retailers, e-commerce companies, manufacturers, food businesses and growing brands under one roof. We manufacture corrugated boxes that are exclusively designed around your products. Our goal is to provide you with packaging that can meet your business goals and boost sales. We help brands protect their products and ship them safely. From corrugated mailer boxes and retail-ready packaging to shipping cartons and protective inserts, we customize every box to look professional.
We have a simple user-friendly 3-step process. Follow these 3-steps to start your packaging journey
Tell to our team on call or you can drop an email. Tell us about your design and expectations.
Drop an email with product details. Our team will get in touch with you for custom quote. You can also get a physical sample.
As you approve the sample, we start working on the production. Within 4-6 business days, you will get your order.
We offer complete customization options. Explore our offers and choose what you required.
Lamination comes in two variations as glossy and matte. It is layer on packaging that protects the box and gives it durability.
Enhance the durability of the box by getting uv coating on the surface.
Protect your packaging boxes with varnish. It protects the box from light with a shiny surface.
Premium packaging requires anti-scratching lamination. It prevents scratches, cuffs and handling marks.
Water-based coating offers protection against light. It comes in gloss, matte and satin finishing. It quickly dries as it is water based.
For a luxury touch to your packaging, choose soft touch coating. It offers a velvety and smooth surface.
Soft touch silk lamination is known for its luxurious look. It protects the box and gives a silky and luxurious look.
To highlight specific part of the box, we use spot glass UV. It makes selected area glossy and keeps the remaining area matte.
Let’s hear from our customers, what they say about our services.
We needed Custom Boxes with Logos and I opted for PremiumBoxes because of their professional attitude. They have an amazing designing team and assist you properly. Moreover, what I loved is their quick delivery service.
Daniel Carter Marketing Manager, UrbanLeaf Organics
I was skeptical before approaching Premium Boxes. However, they did a wonderful job. The boxes are elegant, high-quality and match our brand aesthetics. I am highly satisfied from their services and team behavior.
Sarah Mitchell Founder, LuxeGlow Skincare
PremiumBoxes made specially customized luxuries gift Boxes for my sister’s marriage and I am glad that guests loved it. Their support staff was really co-operative. I made numerous changes in the design and the color scheme. The lady their named Emma Meaghan war really courteous she helped me in all the designing process and kept me updated. Two weeks later I received my order and everything was up-to mark. Thank You PremiumBoxes! 5 stars for PremiumBoxes.
Steve Jason Co-Founder and CEO at Megagifts, IL
Smooth process - solid product, called them up to place the order over the phone call as it was my first time, Jessie Ford was very helpful in designing the packaging and order was delivered within the next 7 days which was bit surprise for me. Product was solid and works well straight out of the box. I highly appreciate PremiumBoxes and the team.
Jeorge Nick Co-Founder at Devoured Foods, NYC
PremiumBoxes was recommended by a colleague. I had some doubts but after talking to their team, I was quiet happy with their professionalism. From designing to final delivery, they guided me properly. I am happy with the quality, finishing and colours of the packaging boxes.
Emily Roberts Owner, Bella & Co. Gifts
Corrugated board is different from cardboard and paperboard. It has a fluted layer between liner sheets that offers cushioning to protect the products. That internal structure creates depth and rigidity while keeping the package lightweight. It is the best material for products that need durability during stacking, storage, delivery, and handling. Corrugated board is available with different flute constructions.
In single-wall corrugated board, only one fluted layer is used between two liners. It is used for general shipping and for products that need adequate support. For e-commerce mailers, apparel boxes, product boxes, and food packaging, we use the single-wall variation.
Two fluted layers are used with additional liner material in the double-wall corrugated board. It is used for heavier products that need additional protection. They are best if the stacking pressure is greater and distribution conditions require sturdy packaging.
| Flute Type | Thickness | Specifications |
|---|---|---|
| F-Flute | 0.6–1 mm | Ultra-thin, lightweight, smooth printing surface |
| E-Flute | 1–2 mm | Thin, lightweight, easy to fold, and suitable for detailed printing |
| B-Flute | 2.5–3.5 mm | Crease resistance, temper protection, and strong structure |
| C-Flute | 3.5–4.5 mm | Provides moderate cushioning, stacking strength, and is suitable for shipping |
| A-Flute | 4.5–5.5 mm | Thick structure, strong cushioning, and impact absorption |
| Double-Wall Flute | 6–8 mm | Two corrugated layers, increased strength, high load capacity, and enhanced durability |
Physical packaging is a source of communication between customers and brands. Packaging shows the brand values and how much customers matter. Buying custom printed corrugated boxes can boost customers’ experience. We manufacture boxes with a brand logo, name, product information, graphics and QR codes. Branding elements help customers to identify the brand and product.
Outer printing helps customers to recognize the product before opening the box. It is critically important for retail packaging, ecommerce mailers, apparel boxes, subscription boxes, and product shipping boxes.
Inner printing is an additional option a brand can choose. It can be used for special customer messages, product instructions, patterns, social media handles, QR codes, campaign information and discount codes. It can enhance customers’ unboxing experience without overcrowding the outside.
Corrugated packaging has two variations. Brands can choose between natural kraft corrugated or white kraft corrugated board. Natural kraft corrugated has a brown surface and goes well for limited graphics. It is best if your goal is minimalist and environmentally conscious packaging.
If you want full-color printing, bright colored artwork and detailed graphics, then choose the white kraft corrugated board. It has a clean white surface that gives vibrant printing results.
Some products need extra protection during the handling and delivery process. To provide protection, we use custom inserts, dividers, trays and partitions. These will protect the products against movement.
To stop the free movement of products, we use inserts. Inserts keep the products in a fixed position, restricting movement. Inserts are useful when brands pack multiple products in a single box. They are used for electronics, accessories, promotional kits, e-commerce products, and multi-item packages.
Bottles and containers often need partitions to lower the chances of clatter. Dividers are quite useful when brands pack multiple bottles and containers in one package.
You can also get inserts, dividers, holders and trays for counter display boxes.
E-commerce packaging needs to be carefully designed. These products have to go through handling, travel, and then the delivery process. Therefore, box dimensions, strength, and design need to work with the product.
If your vision is branded packaging that gives a memorable unboxing experience, then our corrugated mailer boxes are best. They are used for retail, gift, and apparel packaging ranges.
Get custom-size corrugated boxesand avoid empty space inside the carton. Better sizing gives an organized appearance that impacts customers positively.
If you are shipping retail products that already have a carton, then our corrugated packaging will give the products additional safety. Outer corrugated packaging can be used for labels, carrier handling, and general transit conditions.
Corrugated is a paper-based material. That’s why environment-conscious brands choose it for their packaging. However, inks, adhesive, lamination and coatings can influence recyclability.
Sustainable packaging is not only about eco-friendly material- it is beyond that. Brands can reduce material wastage by providing accurate measurements.
If brands want recyclable packaging, then avoid pointless add-ons. Avoid getting foam inserts, laminations, and other mixed materials.
If you want more consistent packaging, then you have to choose wholesale custom corrugated packaging. As the quantity increases, consistency is guaranteed. Wholesale packaging is useful for product range.
After the first order, it becomes easy to reorder. Brands can provide a reference of the previous order when reordering instead if providing everything new.
We can create packaging boxes for a product range. Different packaging formats with the same visual identity. Packaging structure will be different while keeping the visuals relevant to other product packaging.
Packaging is not only about choosing the strong material. It is more than that, as several other factors matter too. Box dimensions, style, required flute, inserts, sales channel and product’s weight have to work together.
PremiumBoxes owns manufacturing facility in the USA. It is useful for businesses, as they have to deal with only one team for custom size corrugated boxes. From customization to the production process, businesses are directly involved in all the processes. They do not have to deal with multiple people to just get custom-made packaging.
We can customize the boxes from dimensions to structure, material, printing, inserts, finishes and other add-ons. We create packaging that carries your brand’s values.
We manufacture customized corrugated boxes for several industries and sales channels. Businesses can get retail mailers, apparel e-commerce boxes, food delivery packaging, gift mailers, display boxes, and product packaging.
Contact us and tell us your product requirements. Our team will prepare a custom quote according to your order.
Packaging boxes made from corrugated board, specifically designed according to the customer’s demand. These boxes are used for shipping products and heavier products. Corrugated board has a fluted construction, which provides cushioning against friction during handling. These boxes have more structural depth than regular paperboard.
Cardboard is paperboard, but is used as an everyday term. However, corrugated board and paperboard are different in structure. Corrugated board has flute between liner sheets. On the other hand, paperboard is solid flat sheet. Corrugated board is more rigid than paper board and used for heavier products.
Corrugated board has a strong structure, offering cushioning and more protection to products. It is generally used for heavier products, delicate products and e-commerce products. It is considered best for food and beverage, retail, electronics, industrial goods, cosmetics, bottles, apparel, subscription products and home goods.
Yes, we can make corrugated boxes in custom sizes. These boxes can be designed according to your product’s weight, size and depth.
In single-wall corrugated board, only one flute is used between two liner sheets. It is best for general shipping, e-commerce, mailers, and retail products.
In double-wall construction, two flutes layers are used between liner sheets. It is stronger and offers more rigidity. Therefore, it is best for heavier products and more demanding shipping and stacking conditions.
Choosing the right flute depends on the product‘s weight, size, cushioning requirement, printing surface and distribution environment.
Yes, corrugated boxes can be printed in full color. We use flexographic, lithographic, or other suitable printing methods for logos, graphics, text, and full-color artwork.
Kraft paper has natural rustic appearance. While corrugated has smooth white surface that is best for full-color printing. If you want visible, colorful and crisp printing then choose white corrugated board. However, if your brand approach is eco-friendly packaging then kraft paper is best for you.
Corrugated boxes are recyclable as they are made from paper-based material. However, printing ink, lamination, coating and adhesive can impact the recyclability of the box.
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