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Custom Rigid Boxes

Do you want to turn an ordinary unboxing experience into a branded surprise? Get our custom rigid boxes and make your customer’s unboxing moment special. With a sturdy structure, premium appearance, and recyclability, these boxes are perfect for high-end products. To request a custom quote, give us a call.

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custom rigid boxes

Choose the Right Box for Your Product Line

Looking for the perfect fit for your products? We have an extensive range of rigid packaging for you.

First Reveal Worth Remembering With PremiumBoxes

Reflect your products’ value through our premium rigid boxes. Start your journey with our premium packaging that makes your product valuable. We design boxes around your brand’s story and vision. Preserve your products by giving them robust protection. PremiumBoxes understands the given assignment and designs boxes that increase your sales. Do not settle for less; share your product information, customization requirements, and artwork with us.

Start Your Packaging Journey

We have a simple user-friendly 3-step process. Follow these 3-steps to start your packaging journey

Tell Us What You Need

Tell to our team on call or you can drop an email. Tell us about your design and expectations.

Get custom Quote & Sample

Drop an email with product details. Our team will get in touch with you for custom quote. You can also get a physical sample.

Approve & Get It Delivered

As you approve the sample, we start working on the production. Within 4-6 business days, you will get your order.

Customize Your Packaging Your Way

We offer complete customization options. Explore our offers and choose what you required.

lamination
Lamination

Lamination comes in two variations as glossy and matte. It is layer on packaging that protects the box and gives it durability.

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uv
UV

Enhance the durability of the box by getting uv coating on the surface.

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varnish
Varnish

Protect your packaging boxes with varnish. It protects the box from light with a shiny surface.

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anti scratch lamination
Anti Scratch Lamination

Premium packaging requires anti-scratching lamination. It prevents scratches, cuffs and handling marks.

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aqueous coating
Aqueous Coating

Water-based coating offers protection against light. It comes in gloss, matte and satin finishing. It quickly dries as it is water based.

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soft touch coating
Soft Touch Coating

For a luxury touch to your packaging, choose soft touch coating. It offers a velvety and smooth surface.

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soft touch silk lamination
Soft Touch Silk Lamination

Soft touch silk lamination is known for its luxurious look. It protects the box and gives a silky and luxurious look.

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spot gloss uv
Spot Gloss UV

To highlight specific part of the box, we use spot glass UV. It makes selected area glossy and keeps the remaining area matte.

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Hear from Our Happy Customers

Let’s hear from our customers, what they say about our services.

daniel carter

We needed Custom Boxes with Logos and I opted for PremiumBoxes because of their professional attitude. They have an amazing designing team and assist you properly. Moreover, what I loved is their quick delivery service.

Daniel Carter Marketing Manager, UrbanLeaf Organics
sarah mitchell

I was skeptical before approaching Premium Boxes. However, they did a wonderful job. The boxes are elegant, high-quality and match our brand aesthetics. I am highly satisfied from their services and team behavior.

Sarah Mitchell Founder, LuxeGlow Skincare
steve jason

PremiumBoxes made specially customized luxuries gift Boxes for my sister’s marriage and I am glad that guests loved it. Their support staff was really co-operative. I made numerous changes in the design and the color scheme. The lady their named Emma Meaghan war really courteous she helped me in all the designing process and kept me updated. Two weeks later I received my order and everything was up-to mark. Thank You PremiumBoxes! 5 stars for PremiumBoxes.

Steve Jason Co-Founder and CEO at Megagifts, IL
jeorge nick

Smooth process - solid product, called them up to place the order over the phone call as it was my first time, Jessie Ford was very helpful in designing the packaging and order was delivered within the next 7 days which was bit surprise for me. Product was solid and works well straight out of the box. I highly appreciate PremiumBoxes and the team.

Jeorge Nick Co-Founder at Devoured Foods, NYC
emily roberts

PremiumBoxes was recommended by a colleague. I had some doubts but after talking to their team, I was quiet happy with their professionalism. From designing to final delivery, they guided me properly. I am happy with the quality, finishing and colours of the packaging boxes.

Emily Roberts Owner, Bella & Co. Gifts
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When Standard Sizes Leave the Product Behind

To stand out among your competitors, you have to get custom rigid box packaging. Product fitting is compulsory for presentation. A standard box cannot offer you product fitting and presentation. Either it will be oversized or undersized. In both situations, product presentation will be impacted negatively.

The solution is getting customized packaging that is exclusively built for your products. Our packaging is personalized for brands according to their requirements. From box size to style, printing, inserts, and layout, everything is adjusted according to your given measurements.

We have different types of rigid boxes for different products. These boxes are made accoridng to specific products.  

  • Shallow boxes for apparel and documents
  • Deep boxes for bottles, candles and product sets
  • Long boxes for accessories and specialty items
  • Square boxes for compact collections
  • Custom-shaped boxes for unconventional products
  • Multi-compartment boxes for coordinated sets

Structure Behind the Luxury Rigid Packaging

Rigid box is made from a dense and non-collapsible board. Usually, it is called grayboard or chipboard. It is cut and then assembled in the desired layout. For the outside, a decorative paper wrap is used to give it an exceptionally attractive look.

Grayboard is well known for its rigidity and strength because it is made from compressed paper fibers. Therefore, it is widely used for rigid packaging. It comes in different thicknesses that customers can choose according to their requirements.

To give your box special appearance, you can choose the wrap. We have:

  • White or colored printed paper
  • Black specialty paper
  • Kraft paper
  • Textured paper
  • Linen-effect paper
  • Leatherette paper
  • Metallic paper
  • Uncoated premium stock

Opening Style That Shapes the Reveal

Opening is an important factor in the unboxing experience of custom luxury rigid boxes. A smooth, controlled, and secure opening gives customers a memorable experience. We have different styles for rigid packaging.

  • Magnetic Closure: Unseen magnets are used to keep the flap closed neatly.
  • Lift-Off Lid: Comes with a lid and a base separately.
  • Drawer and Sleeve: An inside sliding tray is used in this style. For opening, usually a ribbon pull, thumb notch or a small handle is used.
  • Book-Style Opening: It opens just like a book. A lid opens from one side just like a book.
  • Collapsible Construction: It is collapsible and needs less space for storage.  
  • Shoulder and Neck: An inner neck rises above the base and connects the lid visually to the lower section.

Plan the Inside Before Decorating the Outside

Planning the inside layout is more important than outer decoration. Box appearance cannot compensate if the product is moving, out of position, or damaged. To keep the products in a fixed position, avoid clashes, and restrict movement, we use custom inserts.

Available insert options include:

Insert Option Suitable Applications Practical Advantage
Die-Cut Paperboard Lightweight retail items Clean presentation with a paper-based construction
Corrugated Insert Heavier products and shipping kits Added support and cushioning
EVA Foam Electronics, tools and delicate items Firm, accurately cut product cavities
PE Foam Fragile products and components Lightweight protection
Molded Pulp Natural and sustainability-led packaging Formed product support using fiber material
Fabric-Covered Insert Jewelry, watches and gifts A softer, more refined presentation
Cardboard Dividers Sets containing several products Keeps individual items separated

For bottles and jars, explore our custom bottle boxes with product-specific insert options.

Put Your Brand on Every Visible Surface

Packaging is the main source of communication between a brand and its customers. Therefore, branded elements must be added on the box for brand and product recognition. We design customized rigid box in a way that delivers every required piece of information. Outer and inner printing is planned thoughtfully. Brand name, logo, product information, warnings, claims, instructions, and QR codes are printed on outer surface. While, campaign information, special messages for customers, discount deals, and slogans are printed inside the box.

For brand consistency, we use specific printing methods to get desired results.

Get customization of:

  • Top and side walls
  • Underside of the lid
  • Inner walls
  • Insert surface
  • Belly bands and sleeves
  • Cards
  • Printed messages placed inside

Finishes That Make Your Packaging Feel Complete

Getting the right finish for your box is a crucial decision. They can maximize customers’ unboxing experience. Limited decoration that works well with the box design, style, and overall layout gives your box a new life. We have different types of finishes which can make your packaging complete.

  • Hot Foil Stamping: Metallic foil is used to highlight logo, product name, and border. You can choose gold, silver and other metallic colors.
  • Embossing and Debossing: For a raised artwork, we use embossing and for pressed artwork debossing is used.
  • Spot UV: Give a shiny, glossy, and reflective look to your artwork. Spot UV is used for glossy appearance to a specific area, while keeping the remaining area unchanged.  
  • Matte or Gloss Lamination: For shiny, reflective, and vibrant surface, you can choose gloss lamination. If you want non-reflective and sophisticated appearance, then choose matte lamination.
  • Soft-Touch Lamination: For rigid jewelry boxes, choose soft-touch lamination. It gives soft, velvety, and premium look.
  • Textured and Specialty Wraps: We have linen, leatherette, metallic and special wrapping papers.

Give Premium Products the Presentation They Deserve

Brands can use custom rigid boxes wholesale for different products. However, they have to customize so; they can fit the products and make presentation visible. Different industries have different requirements. PremiumBoxes designs the packaging that deserves your products. While designing the boxes, we consider all the industry requirements. Hence, our customers get the packaging that protects the products, keeps the products organize, and represents the brand.

We manufacture rigid packaging for following businesses:

  • Jewelry and watches
  • Skincare and makeup products
  • Perfumes and fragrances
  • Candles and home accessories
  • Chocolates and confectionery
  • Fashion accessories
  • Luxury apparel
  • Consumer electronics
  • Corporate gifts
  • PR and influencer kits
  • Subscription collections
  • Collectibles and limited editions

Make Your Rigid Box Recognizable

Branding is not all about placing a logo and printing brand name. It is beyond than this and only works if planned thoughtfully. You can make a carton branded by just printing brand logo. To make packaging recognizable, a lot of efforts and right techniques are used. For attractive and unique packaging, a brand needs peculiar design with brand color.

The following things can make an ordinary packaging a hallmark for your brand:

  • Choose the same text format across your packaging and labels
  • For product family, use consistent inserts
  • If you are adding ribbon, then match it with brand color
  • Placing the logo where it is visible across packaging range
  • Using consistent brand colors and patterns

Build a Box Customers Can Reuse Without Rebranding It

Become a responsible brand by providing eco-friendly rigid boxes. Enhance your box recyclability by choosing a design that customers can reuse. If a rigid box is thoughtfully designed, it can be used for several purposes after removing the product. A balanced exterior, durable wrap and neatly finished interior make the box useful without losing its brand identity. Subtle logos, timeless colors and strong opening mechanisms are particularly effective when long-term use matters.

Wholesale Rigid Boxes Without Standard-Size

Buy custom rigid boxes wholesale from PremiumBoxes and save money on personalized packaging. We manufacture custom-sized boxes for wholesale orders. Wholesale boxes are less costly and more efficient. Moreover, we give special discounts on bulk orders. It works well for emerging brands. However, pricing can be influenced by different factors. Price can be influenced by required material, size, structure, wrap, finish, printing, inserts, order quantity, and delivery destination.

Wholesale orders are beneficial for startups as they have limited budgets. As the quantity increases, the per-unit cost decreases. Additionally, brands have to consider their storage space and conditions. If packaging boxes are not stored carefully, they can be ruined and of no use.  

From Product Measurements to a Production-Ready Box

Placing an order on PremiumBoxes is easy. You do not have to talk to multiple teams and discuss same thing again and again. We have our own manufacturing facility in the USA. From material selection to production, businesses are directly involved with us.

1. Tell Us About the Product

First of all share your product information such as product type, size, and weight. Then share your required customization requirements, preferred style, quantity, and intended use.

2. Select the Structure and Materials

Now choose the material and structure specifications. Choose your preferred opening style, closing mechanism, paper wrap and inserts.

3. Prepare the Artwork

Share your existing artwork files. If you do not have existing artwork, our design team will provide assistance with design and patters. The final file includes logo, colors, finishing, and text placement location.

4. Review the Proof

Reviewing the samples is one of the most important and crucial parts of packaging process. For bulk orders it is recommended to review the physical and digital samples before manufacturing process. Digital proofs can be used to review the spelling, folding layers, corners, structure, glue areas, text placement and artwork.

While on the other hand, physical sample is best to review the structure rigidity, printing result, colors and size. Always ask for samples before placing larger quantity order. 

5. Approve Production

As soon as we received the approved sample, we start the production process. When the manufacturing beings, no changes will be considered. Usually for standard orders, the production process takes 8-10 business days.  However, for rush orders, we take only 4-6 business days. To get more information, contact our team.

Give Your Next Product a Box Worth Opening

Choose your size, opening style, wrap, insert, printing and finishing. Contact us and share your requirements to get a custom quote.

Frequently Asked Questions

Custom rigid boxes are made from dense board. Usually, grayboard or chipboard is use for the main structure. Then, these boxes are wrapped with decorative papers. From material to finish, these boxes are customizable. They are non-collapsible and offer great structural rigidity. Rigid packaging is used for high-end products.

Yes, absolutely. Rigid boxes are stronger than folding cartons. These boxes can keep their shape and stronger. Therefore, they are used to pack premium products. Moreover, brands can choose the board thickness according to their product requirement.

Yes, we can make rigid packaging in custom size. Tell us about your product dimensions and we can make the box according to your required length, width and depth.

Yes, inside printing is available at our company. You can get inside printing on underside of the lid, inner walls, and inserts. Brands can also add cards with special messages for customers.

Yes, for sure. We can add custom inserts. Choose from paper-based inserts, foam, molded pulp, fabric covered inserts, dividers and compartments. Inserts are carefully chosen according to the product’s weight, shape, required presentation and fragility.

Grayboard is a thick paper based board that is used as the main structure board for rigid packaging. Then it is covered with textured or colorful wrap to make it presentable.

Yes, we provide samples for bulk production. In-fact, sample reviewing is recommended by us before placing bulk order. A sample can be in digital or physical form. They both serve different purposes. Samples help the brands to review the packaging and getting changes if they want to.

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